Logo
95 GL1500 replace front fork springs
GWRRA.ORG | Log Out | Topics | Search | Edit Profile
 
GWRRA Message Board » Motorcycle Tech Info » 95 GL1500 replace front fork springs « Previous Next »

Author Message
Posted by:
David Rankine

Thursday, November 05, 2009
06:03 pm
Edit PostDelete Post
Can this be done with the fork tubes on the bike?
Posted by:
Albert Schuman

Thursday, November 05, 2009
06:05 pm
Edit PostDelete Post
Yes, with the front wheel raised off the ground.
Posted by:
David Rankine

Thursday, November 05, 2009
08:53 pm
Edit PostDelete Post
Was just curious cause I've heard you needed a special tool to compress the springs.
Posted by:
Albert Schuman

Friday, November 06, 2009
01:29 pm
Edit PostDelete Post
No just enough weight to push the springs back down in the tubes and turn the fork cap too. I used a speed wrench and 2 17 mm nuts on the bolt, put the bolt head in the cap, used two nuts tightened together to slip the socket over. I had a 17 mm allen wrench to loosen the cap, but loosen the pinch bolt 1st.
Posted by:
Ray Colgin

Friday, November 06, 2009
09:40 pm
Edit PostDelete Post
Another method .. if the fork caps have the "add air" capability.


With the springs removed ... find the point that the fork cap threads just "start" . Mark the fork cap and top of the tube so as to provide an index mark to use as a guide . Gotta be careful..the threads are pretty fine and easy to cross thread .

I use a half dollar.. and a long phillips screwdriver.

Remove the brass air fitting from the fork cap.

Select a longer phillips screwdriver that will pass thru the hole in the fork cap .

Drill a hole (Not too big) in the center of the half dollar to provide a locator for the point of the screwdriver .

Place the fork cap on the screwdriver..and the half dollar on top of the spring... PUSH the spring down while "your assistant" starts the threads . Never booger the threads this way ; since you're using fingers to rotate the fork cap
Posted by:
Gary Lockwood

Saturday, November 07, 2009
12:00 pm
Edit PostDelete Post
David,
Not sure if you have the interstate model without the air shraeder valve, or asp/se with the air valve. Without, you need the nut and bolt adapter, with, you need the correct sized socket. I have used both an air impact gun and an electric drill. When putting in Progressives, you will have about an inch of heavy push. Jack up the wheel off the ground, and carefully, position yourself on the peg and passenger floorboard, or on a stool next to the peg. Press down as much as you can, and when it looks nice and straight, you should feel it click into place. Press the button on the impact/drill and screw right into the tubes. No offense, but if you weight under a couple hundred, you might want to get a friend to help you press them into place. Just easier when you use body weight instead of shaking muscles to push. Good luck.
-Gary
Posted by:
David Rankine

Saturday, November 07, 2009
02:13 pm
Edit PostDelete Post
I have a SE and only weight 190. Maybe I can do it alone. Thanks guys for all the info.
Posted by:
Richard T. Seater

Monday, November 09, 2009
08:26 am
Edit PostDelete Post
David:

Sometimes it helps to loosen the top clamp bolt on the triple tree - make it easier to start the threads on the cap
Posted by:
Allen Wheeler

Wednesday, November 11, 2009
09:05 am
Edit PostDelete Post
David,
I have a 1992SE and weigh 165. I replaced the springs with Progressive springs. I used a speed wrench with a lot of padding on the end so I could get as much of my weight as possible over it. It took a few tries but was able to do it. I am 70 and was a little tired after I was done but it was worth the effort. Good luck.
Tom
Posted by:
William Warren

Wednesday, November 11, 2009
10:03 am
Edit PostDelete Post
1/2" speed wrench (looks like old hand drill or hand crank) as other said, but after trying the padding, I fixed a board with a recessed spot in center.
Posted by:
David Rankine

Saturday, November 14, 2009
07:35 pm
Edit PostDelete Post
Thanks guys, but all done now. Used a puller with 2 arms connected to upper triple tree and slowly pulled cap nut down and backed cap nut till the treads match then tighten. All is well and what a difference. Think I was due. The original springs were the proper length, just didn't have tension as when new. After all I only have 238,000 miles on the bike.

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a private posting area. Only registered GWRRA users may post messages here. If you don't know your Username and Password, click on "Help Instructions" below, then "Password Instructions".
Password:
Options: Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Last Week | Tree View | Search | Help/Instructions | GWRRA Home Page GWRRA Member Services